青島雙星集團國內首創“一次法煉膠生產線”正式投產運行
青島雙星集團國內首創“一次法煉膠生產線”正式投產運行

文章(zhang)來源(yuan):山(shan)東國資委(wei) 發布時間:2013-07-02
日(ri)前,由(you)青島雙(shuang)星(xing)集團自行(xing)設計(ji)、研(yan)發和(he)生(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)(de)(de)(de)(de)國內首(shou)條“一次(ci)(ci)法(fa)煉(lian)(lian)膠(jiao)(jiao)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)”在雙(shuang)星(xing)東風輪(lun)(lun)胎(tai)(tai)(tai)公司(si)正式投(tou)(tou)產(chan)(chan)(chan)。煉(lian)(lian)膠(jiao)(jiao)工(gong)(gong)序(xu)是(shi)輪(lun)(lun)胎(tai)(tai)(tai)制造(zao)的(de)(de)(de)(de)(de)(de)關鍵工(gong)(gong)序(xu),直接(jie)決定著(zhu)輪(lun)(lun)胎(tai)(tai)(tai)質(zhi)(zhi)量(liang)和(he)成本(ben)。以往煉(lian)(lian)膠(jiao)(jiao)始(shi)終(zhong)沿(yan)用(yong)傳統的(de)(de)(de)(de)(de)(de)老技(ji)術(shu)(shu)(shu)、老工(gong)(gong)藝(yi)、老流(liu)程,生(sheng)(sheng)產(chan)(chan)(chan)效率(lv)低、設備投(tou)(tou)入(ru)大(da)(da)、勞(lao)動(dong)強度高、生(sheng)(sheng)產(chan)(chan)(chan)環節(jie)復雜。雙(shuang)星(xing)東風輪(lun)(lun)胎(tai)(tai)(tai)公司(si)通過上百次(ci)(ci)的(de)(de)(de)(de)(de)(de)技(ji)術(shu)(shu)(shu)優化和(he)設備改(gai)造(zao),突破(po)了(le)“傳統煉(lian)(lian)膠(jiao)(jiao)技(ji)術(shu)(shu)(shu)必須分(fen)段(duan)混煉(lian)(lian)”的(de)(de)(de)(de)(de)(de)技(ji)術(shu)(shu)(shu)禁區(qu),實(shi)現了(le)煉(lian)(lian)膠(jiao)(jiao)工(gong)(gong)序(xu)由(you)過去四(si)次(ci)(ci)完(wan)成到(dao)一次(ci)(ci)完(wan)成的(de)(de)(de)(de)(de)(de)轉變,創造(zao)了(le)具有雙(shuang)星(xing)特(te)色的(de)(de)(de)(de)(de)(de)“一次(ci)(ci)法(fa)煉(lian)(lian)膠(jiao)(jiao)新(xin)技(ji)術(shu)(shu)(shu)”,實(shi)現了(le)輪(lun)(lun)胎(tai)(tai)(tai)制造(zao)從(cong)原材料投(tou)(tou)入(ru)到(dao)壓出供膠(jiao)(jiao)一條龍生(sheng)(sheng)產(chan)(chan)(chan)、一次(ci)(ci)性(xing)(xing)完(wan)成。“一次(ci)(ci)法(fa)煉(lian)(lian)膠(jiao)(jiao)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)”的(de)(de)(de)(de)(de)(de)投(tou)(tou)入(ru)運行(xing),提高了(le)生(sheng)(sheng)產(chan)(chan)(chan)效率(lv),降低了(le)生(sheng)(sheng)產(chan)(chan)(chan)成本(ben),減輕了(le)勞(lao)動(dong)強度,在并崗(gang)減員(yuan)提質(zhi)(zhi)、能源物料消耗(hao)、有害氣體排(pai)放等方(fang)面(mian)也有突出效果,預計(ji)年實(shi)現綜合效益近(jin)千萬元。經檢測,采用(yong)“一次(ci)(ci)法(fa)煉(lian)(lian)膠(jiao)(jiao)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)”生(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)(de)(de)(de)(de)輪(lun)(lun)胎(tai)(tai)(tai)各方(fang)面(mian)性(xing)(xing)能明(ming)顯提高,其中(zhong)胎(tai)(tai)(tai)面(mian)耐磨性(xing)(xing)提升10-15%,質(zhi)(zhi)量(liang)穩(wen)定性(xing)(xing)提高20%以上。“一次(ci)(ci)法(fa)煉(lian)(lian)膠(jiao)(jiao)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)”的(de)(de)(de)(de)(de)(de)投(tou)(tou)入(ru)運行(xing),是(shi)雙(shuang)星(xing)輪(lun)(lun)胎(tai)(tai)(tai)對民族輪(lun)(lun)胎(tai)(tai)(tai)工(gong)(gong)業發展的(de)(de)(de)(de)(de)(de)重(zhong)大(da)(da)貢(gong)獻,標志著(zhu)“以發展民族品(pin)牌為己(ji)任”的(de)(de)(de)(de)(de)(de)雙(shuang)星(xing)輪(lun)(lun)胎(tai)(tai)(tai)在擁有核心技(ji)術(shu)(shu)(shu)、特(te)色技(ji)術(shu)(shu)(shu)方(fang)面(mian),再一次(ci)(ci)實(shi)現了(le)新(xin)的(de)(de)(de)(de)(de)(de)突破(po)和(he)跨越。